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High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube

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Hangzhou Maxwell Machinery Equipment Manufacturing Co., Ltd

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High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube

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Brand Name :	Hangzhou Maxwell
Model Number :	welded Tube-001
Certification :	CE,ISO9001
Price :	USD500,000-USD900,000
Payment Terms :	T/T, , L/C
Supply Ability :	20 sets per month
Delivery Time :	60 work days

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High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube

(Heavy type) HF Welded Tube Mill Line

This high-frequency welding pipe mill is specialized equipment designed to produce high-frequency straight seam welded pipes for structural and industrial applications, with diameters ranging from Φ76mm to Φ165mm and wall thicknesses from 2.0mm to 8.0mm. Through optimized design, superior material selection, precise fabrication, and accurate roll forming, the entire production line achieves high precision and speed. Within the specified range of pipe diameters and wall thicknesses, the production speed can be easily adjusted to meet varying requirements, ensuring efficient and reliable operation.

High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube

Technology process

Uncoiling→ Leveling & Straightening→ Accumulating→ Leveling→ Forming→ HF welding→ Deburring (outer) → Cooling→ Sizing→ Straightening→ Cutting→ Discharging

High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube

TY165 (Heavy type) HF Welded Pipe Mill Line
Active single-head De-coiler	Configuration: One drum expanding by hydraulic Expanding stroke: Φ460 ~ Φ520mm & Φ560 ~ Φ620mm realized by adding support plate
Straight head machine	Straight head machine form: steel desktop frame structure, welded with A3 plate and channel steel; Roller lifting cylinder of straightening machine: Φ100mm × 450mm × 2; Straight head cylinder: Φ 80 mm × 450 mm; Telescopic cylinder of shovel head: Φ 63mm × 350mm; Shovelhead swing cylinder: Φ 100mm × 400mm
Leveling machine	Material thickness: 2.0~8.0mm Material width: 235~520mm Feeding roller: Two rollers driven by hydraulic Feeding roller size: Φ180X650mm Straightening roller: Five rollers type (2 upper +3 down) Straightening roller size: Φ140X650mm Main motor: AC7.5KW
Shear & butt welding device	Frame mode: Two stand column and gantry type; Shearing driving: Hydraulic Blade material: 6CrW2Si;Coil thickness: 2.0~8.0mm Coil width: 235~520mm;Welding type: Manual welding
Horizontal accumulator(floor type)	Accumulator: introduce peripherally and feeding from the center Out diameter: 8m (Floor-type); Width of metal strip: 235~520mm Thinness of metal strip: 2.0~8.0mm;Feeding speed: ≥100m/min
Forming & Sizing unit	Driving system---------------------------------2 set Second-grade transmission----------------12 sets Feeding & Leveling device-----------------1 set Horizontal roll frame-------------------------12 sets Vertical roll frame-----------------------------16 sets
Cold saw	Scope of use: Carbon steel, low alloy steel, with a maximum tensile strength of 700Mpa. Pipe type parameters: Round tube: Φ76-165mm; Wall thickness: 2.0~8.0mm; Maximum line speed: 60m/min
Run out table (both sides discharging)	Configuration: Frame type;Length: 22m;Discharging speed: 80m/min;Driving motor: AC5.5Kw
HF welder 600KW	Type: High-frequency influence weldin; Size: GGP-600-0.4-HC; Power: 600KW; Cooling: water-water cooling
Control system	Optional
Roller(Optional)	Forming and Sizing rollers Material: Cr12(JIS-SKD1, ASTM-D3) Hardness: Surface quenching HRC 60 ± 2; critically grinding Welding roller Material: H13 (JIS-SKD61, ASTM-H13) Hardness: Surface quenching HRC 50 ± 3; critically grinding
Pneumatic system	Prepared by Buyer

Active single-head De-coiler& Leveling & straightening device

High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube

Horizontal Accumulator

Horizontal roll frame & Vertical roll frame

Forming height: Φ200mm

Adjusting of Horizontal roller: Worm wheel adjusting

Adjusting of Vertical roller: Manual sync screw adjusting

Name	Section	Quantity	Shaft dia.	Material	Treatment
Horizontal roll frame	Forming unit	7	Φ120mm	40Cr	HF quenching
Horizontal roll frame	Sizing unit	5	Φ120mm	40Cr	HF quenching

Name	Section	Quantity	Shaft dia.	Material	Treatment
Vertical roll frame	Forming unit	7	Φ65mm	40Cr	HF quenching
Vertical roll frame	Sizing unit	5	Φ65mm	40Cr	HF quenching

Turkey head straightening device

Type: Single face and with 4 rollers

Configuration: Turning adjusting from top, bottom, left and right

Adjusting method: Manual screw adjustment

Shaft material: 40Cr (HF quenching)

Quantity: 2 sets

High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube

Profile milling cut off (cold saw)

Rollers

High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube

Packaging and Shipping

1. Anti-corrosion oil is sprayed during transportation to prevent oxidation of the machine

2. Packaging isolation film to prevent machine oxidation during transportation

3. Fixed on the container with wire to prevent damage to the machine during transportation

High Frequency Welded Tube Mill Line Heavy Type For Electric Heating Tube

After-sales Service

1. Technical Support: Our experienced technical team is available to provide assistance and guidance on product installation, operation, and maintenance.

2. Spare Parts Supply: We maintain a stock of genuine spare parts to quickly solve any equipment issues and minimize downtime.

3. Training Programs: We offer training programs for your staff to ensure they are proficient in using and maintaining our equipment effectively.

4. Warranty Coverage: The warranty is one year after the client receives the machine. All our products come with a warranty period, during which we provide prompt repair or replacement services for any defects covered under the warranty terms.

5. Regular Maintenance: We recommend and offer scheduled maintenance services to keep your equipment in optimal condition and maximize its lifespan.

6. Customer Feedback: We value your feedback and continuously strive to improve our products and services based on your input.

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