Fully Automated Production Line Metal Panel PU Sandwich Panel
Continuous Production Line
Heat Preservation And Flame Retardant Metal Panel PU Sandwich Panel
Continuous Production Line
PU sandwich panels represent the latest decorative wall and roofing
materials, trendy in steel structures. These panels excel in
providing thermal insulation while also enhancing aesthetic appeal.
They are a unique solution that combines protection, decoration,
and insulation, making them the preferred choice for modern wall
construction.
PU sandwich panel production line integrates multiple technologies,
including mechanical, chemical, electrical control, hydraulic,
pneumatic, and temperature control systems. It is a multifunctional
fully automated production line that combines uncoiling, film
coating, cutting, forming, preheating, foaming, curing, cutting,
stacking, conveying, and packaging into one seamless operation.
Components of line:
| No. | Name | Unit | Qty |
| 1 | Uncoiler System | set | 1 |
| 2 | Roll Forming Machine System | set | 1 |
| 3 | Plate Preheating Furnace | set | 1 |
| 4 | High-Pressure Foaming System | set | 1 |
| 5 | Double Crawler | set | 1 |
| 6 | Double Crawler Heating System | set | 1 |
| 7 | Cutting System | set | 1 |
Main Parameter
| Width | 1000—1130mm (according to specific
profile) |
| Thickness of PU Panel | 30--80mm |
| Thickness of raw material | 0.3-0.8mm |
| PU Foam Raw Material | Polyether and isocyanate, foaming from 141B |
| Production Line Speed | 3—7m/min(Adjustable) |
| Control Way | PLC Control System(Siemens) |
Uncoiler System
The adjustment of the uncoiler is completed by pushing and pulling
the hydraulic cylinder and moving it in a straight line on the
guide rail. This function is used in the production line center
adjustment and change of plate type specifications.
Loading Cart
The loading cart can stop at any time when moving laterally and
lifting up and down, and it has self-locking position protection
when parking.
Forming System
The forming machine system consists of an upper forming machine, a
lower forming machine, a pressing machine platform placed on the
upper pressing machine, and an upper and lower interface track
connecting the forming machine with the preheating furnace.
Plate Preheating Furnace
The heating method of preheating a furnace is heating tube heating.
The heat source heats the air through the heating tube, and this
hot air uniformly heats the steel plate. The hot air in the
preheating furnace establishes a heat cycle by itself, and the
temperature of the hot air can be adjusted.
Double Crawler System
The function of the upper and lower crawler is mainly to overcome
the foaming pressure generated by polyurethane foam to cure and
form, and determine the thickness of the composite plate and the
speed of the production line; The function of the sideband is to
overcome the transverse expansion force generated by polyurethane
foam, determine the width of the composite plate, and play a
precise guiding role in the production process of the composite
plate; As an active mold for continuous operation, the double track
needs to avoid plate deformities and surface scratches to ensure
high-quality composite plates.
Cutting System
The main function of the band saw machine is to automatically
measure the length of the board according to the required board
length and set the corresponding parameters by the user. The band
saw machine automatically cuts the continuous finished board
without stopping the production line. It also absorbs the dust
generated during cutting.
Packaging and Shipping
1. Anti-corrosion oil is sprayed during transportation to prevent
oxidation of the machine
2. Packaging isolation film to prevent machine oxidation during
transportation
3. Fixed on the container with wire to prevent damage to the
machine during transportation
Terms of Trade
1. Minimum order quantity (MOQ): 1 set
2. Delivery time: about 60 workdays
3. Port of loading: port of Shanghai
4. Type of payment: by T/T or by L/C
After-sales Service
1. Technical Support: Our experienced technical team is available
to provide assistance and guidance on product installation,
operation, and maintenance.
2. Spare Parts Supply: We maintain a stock of genuine spare parts
to quickly solve any equipment issues and minimize downtime.
3. Training Programs: We offer training programs for your staff to
ensure they are proficient in using and maintaining our equipment
effectively.
4. Warranty Coverage: The warranty is one year after the client
receives the machine. All our products come with a warranty period,
during which we provide prompt repair or replacement services for
any defects covered under the warranty terms.
5. Regular Maintenance: We recommend and offer scheduled
maintenance services to keep your equipment in optimal condition
and maximize its lifespan.
6. Customer Feedback: We value your feedback and continuously
strive to improve our products and services based on your input.
